One Sided Shelf |
The challenge was to find a secure way to connect and support cantilevering shelves from one end.
The shelves vary in length, with the shortest at the top and the longest at the bottom. 18mm thick plywood brackets, all identical, are used to keep all but the bottom shelf square to the vertical side. They slide into dovetail slots in the supported end of each shelf. Each bracket also has an embedded threaded nut at the bottom for a bolt that will hold them tight to the vertical side. Brackets are closer to the back side of each shelf to minimize their interference with whatever is displayed on each shelf.
Support Bracket with Slot for a Nut Carrier |
The embedded nuts are typical hex nuts held in a 3D printed carrier. A simple slot is all that is needed to slip the carrier with nut into. Slots parallel to an edge are easy to cut on a router table or with a CNC while the perimeter is also being cut. A hole for the intersecting bolt can be drilled with a clamp on self-centering drilling jig.
Typical Shelf Underside |
The bottom 23.25" long shelf is also the supporting foot for the whole system. It has a bracket below that extends from the vertical panel to a short vertical foot. The bracket dovetails into the bottom of the bottom shelf. It also has an embedded nut for a bolt through the vertical panel.
Bottom Bracket |
The foot includes threaded adjustable feet to keep the vertical side perfectly plum. The adjustable feet screw into embedded nuts. A dado slot receives the bottom bracket end which is held with wood glue and two wood screws. Trapped in the dado the plywood bracket can't split. Perforations in these parts allow air to flow from a floor vent below the shelves.
Bottom Foot |
This prototype uses a spare ash wood 9" wide x 6' tall vertical section from my much larger and more versatile shelf system. It can still be attached to that system if need be, and add its cantilevering display shelves to that system.
9" x 6' solid vertical panel |
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