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Friday, September 12, 2025

A Squiggle Box.

Round or square or triangular or any other regular polygon shapes are reasonable shapes for a box.  This little box is my protest against "reasonable".  Presenting my Squiggle Box.  

It was made from a cut off scrap of a butcherblock countertop board, clamped into my low profile CNC vise.  

In my Vise
I had to extend the 1/4" spiral end mill to handle the depth needed for this box.  In addition I had to mount the vise down on the rail for the tailstock of my radial axis.   Cuts started with the center area.
Once the CNC finished it's part of this creation the box block was take to my bandsaw. First to trim away the corners. Next to my trim router table where a flush cut bit cleaned up the bottom 1/2" that the CNC avoided to preserve the jaws of my vise that held it. 

Just the box.
A lid was still needed so another scrap was used to make the lid.
Lid.  A poor fit.
Initial test found that the lid fit depended on how it was oriented to the top of the box.
Correct Orientation
Second test revealed that both orientation and alignment were require to arrive at a snug fit.
A good fit!  Finally. 
The top and bottom were rounded over to remove the sharp edges.  My roundover bit left burn marks though so more sanding will be needed to clean it up before applying a finish.

This little box succeeds in standing out from the ordinary.  It will still hold what other boxes the same size will hold. It is easier to grip and pick up than a smooth round box.  Both features are enough to justify its creation.

4D





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